Zukünftige Energie- und Industriesysteme
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The Greens / European Free Alliance Group of the European Parliament contracted Wuppertal Institute in collaboration with Energiaklub to develop scientifically sound, comprehensive, alternative, and sustainable long term energy scenarios for Hungary, which cover potential development paths till 2030 and 2050. The scenarios developed deliver information about the costs and long-term effects of different energy choices for Hungary as well as credible information on potential benefits of greening the energy mix. As a result, the study aims to provide policy makers with better evidence for making informed, prudent and forward-thinking decisions in this field.
The basic materials industries are a cornerstone of Europe's economic prosperity, increasing gross value added and providing around 2 million high-quality jobs. But they are also a major source of greenhouse gas emissions. Despite efficiency improvements, emissions from these industries were mostly constant for several years prior to the Covid-19 crisis and today account for 20 per cent of the EU's total greenhouse gas emissions.
A central question is therefore: How can the basic material industries in the EU become climate-neutral by 2050 while maintaining a strong position in a highly competitive global market? And how can these industries help the EU reach the higher 2030 climate target - a reduction of greenhouse gas emissions of at least 55 per cent relative to 1990 levels?
In the EU policy debate on the European Green Deal, many suppose that the basic materials industries can do little to achieve deep cuts in emissions by 2030. Beyond improvements to the efficiency of existing technologies, they assume that no further innovations will be feasible within that period. This study takes a different view. It shows that a more ambitious approach involving the early implementation of key low-carbon technologies and a Clean Industry Package is not just possible, but in fact necessary to safeguard global competitiveness.
The CO2 utilisation is discussed as one of the future low-carbon technologies in order to accomplish a full decarbonisation in the energy intensive industry. CO2 is separated from the flue gas stream of power plants or industrial plants and is prepared for further processing as raw material. CO2 containing gas streams from industrial processes exhibit a higher concentration of CO2 than flue gases from power plants; consequentially, industrial CO2 sources are used as raw material for the chemical industry and for the synthesis of fuel on the output side. Additionally, fossil resources can be replaced by substitutes of reused CO2 on the input side. If set up in a right way, this step into a CO2-based circular flow economy could make a contribution to the decarbonisation of the industrial sector and according to the adjusted potential, even rudimentarily to the energy sector.
In this study, the authors analyse potential CO2 sources, the potential demand and the range of applications of CO2. In the last chapter of the final report, they give recommendations for research, development, politics and economics for an appropriate future designing of CO2 utilisation options based upon their previous analysis.
The German federal state of North Rhine-Westphalia (NRW) is home to important clusters of energy-intensive basic materials industries. 15% of the EU's primary steel as well as 15% of high-value base chemicals are produced here. Together with refinery fuels, cement, lime and paper production (also overrepresented in NRW) these are the most carbon-intensive production processes of the industrial metabolism. To achieve the ambitious regional and national climate goals without relocating these clusters, carbon-neutral production will have to become standard by mid-century. We develop and evaluate three conceptual long-term scenarios towards carbon-neutral industry systems for NRW for 2050 and beyond:
* a first scenario depending on carbon capture and storage or use for heavy industries (iCCS),
* a second scenario sketching the direct electrification of industrial processes (and transport) and
* a third scenario relying on the import of low carbon energies (e.g. biomass, and synthetic fuels (like methanol) for the use in industries and transport. All scenarios share the assumption that electricity generation will be CO2-neutral by 2050.
For all three scenarios energy efficiency, primary energy demand for energy services and feedstock as well as the carbon balance are quantified. We apply a spatial-explicit analysis of production sites to allow for discussion of infrastructure re-use and net investment needs. Possible symbiotic relations between sectors are also included. The robustness of the three conceptualised future carbon-neutral industry systems is then analysed using a multi-criteria approach, including e.g. energy security issues and lock-ins on the way to 2050.
Der hier vorliegende Report ist das Ergebnis des Teilprojekts "Transformation und Vernetzung städtischer Energieinfrastrukturen", welches Teil des "Rahmenprogramms zur Umsetzung der Energiewende in den Kommunen des Ruhrgebiets - Energiewende Ruhr" ist.
Die Transformation der Energieinfrastruktur, in einer Region die noch immer überwiegend auf zentrale Erzeugung und entsprechende Versorgungssysteme ausgerichtet sind, zählt zu den großen Herausforderungen einer gelungenen Energiewende - auch wenn nur ein Teil dieser Herausforderungen in der Region selbst beeinflusst werden kann.
Im Rahmen des Teilprojekts wurden zentrale technologisch-infrastrukturelle Herausforderungen im Kontext der Umsetzung der Energiewende im kommunalen Bereich analysiert. Insbesondere war hierbei von Interesse, wie das gezielte Vernetzen unterschiedlicher Infrastrukturbereiche (Strom, Wärme, Verkehr) einen Beitrag dazu leisten kann, Effizienzpotenziale zu heben und damit ein nachhaltiges und zukunftsfähiges Infrastruktursystem zu schaffen. Inhaltlich fokussierten die Analysen auf die Bereiche Kraft-Wärme-Kopplung (KWK) und Wasserstoff.
Bislang wurden solche mittel- und langfristigen Transformationsprozesse häufig allein durch technologiebezogene Szenarien und Strategien beschrieben. Der Ansatz erweist sich zunehmend als nicht zielführend, da er sich zu sehr auf einzelne Technologiebereiche beschränkt und das systemische Zusammenspiel zu wenig beleuchtet. Zudem werden weitere Faktoren (Nutzerverhalten, Investitionsentscheidungen, finanzielle Handlungsspielräume auf der Verbraucherseite, Akteursnetzwerke etc.) zumeist nur marginal betrachtet. Im Rahmen des Projekts wurde daher der methodische Zugang einer Cross-Impact-Bilanz gewählt, um diskursiv und partizipatorisch qualitative Zukunftsbilder für die Technologiebereiche zu entwerfen.
Die Herstellung petrochemischer Grundstoffe ist sowohl energetisch als auch stofflich in Deutschland für rund 20 % der Nachfrage nach Mineralölprodukten verantwortlich. Das Gros fließt in die Produktion von Olefinen und Aromaten, welche als sogenannte Plattformchemikalien wiederum die Ausgangsbasis für die Herstellung von Polymeren und Kunststoffen darstellen. Letztgenannte sind von größter Relevanz für die Branche: Von den knapp 60 Milliarden Euro Umsatz, welche die deutsche petrochemische Industrie im Jahr 2021 generierte, entfiel gut die Hälfte auf das Marktsegment der Polymere. Daraus resultieren jedoch über die gesamte Wertschöpfungskette CO2-Emissionen von rund 50 Millionen Tonnen jährlich.
Eine Transformation der heutigen auf fossilen Rohstoffen basierenden petrochemischen Industrie hin zu einem auf erneuerbaren Rohstoffen basierenden zirkulären System kann somit einen bedeutenden Beitrag zu einer primärenergetisch effizienten und klimaneutralen Wirtschaftsweise leisten. Das vom Wuppertal Institut geleitete Forschungsprojekt GreenFeed exploriert gemeinsam mit den Verbundpartnern Karlsruher Institut für Technologie und Deutsches Biomasseforschungszentrum mögliche Pfade hin zu einem solchen System.
Vor diesem Hintergrund wird im vorliegenden Papier zunächst das heutige System der ökonomischen und stofflichen Synergiebeziehungen zwischen den Raffinerien und der chemischen Industrie analysiert. Im geografischen Fokus stehen dabei Deutschland und der ARRRA-Raum als bedeutendste Chemie-Region innerhalb Europas sowie inhaltlich der sehr relevante Teilbereich der Polymer-Produktion. Die Kerninhalte des Papiers sind:
1) Charakterisierung des petrochemischen Metabolismus in Deutschland, einschließlich Produktions-, Energie-, Feedstock- und Kohlenstoffbilanz sowie Infrastruktur- und Transport-Verflechtungen innerhalb dieses Systems und
2) regionale Vertiefungen in Form von insgesamt acht Steckbriefen über alle petrochemischen Kunststoff-Regionen in Deutschland sowie des Antwerpener und Rotterdamer Clusters.
The need for deep decarbonisation in the energy intensive basic materials industry is increasingly recognised. In light of the vast future potential for renewable electricity the implications of electrifying the production of basic materials in the European Union is explored in a what-if thought-experiment. Production of steel, cement, glass, lime, petrochemicals, chlorine and ammonia required 125 TW-hours of electricity and 851 TW-hours of fossil fuels for energetic purposes and 671 TW-hours of fossil fuels as feedstock in 2010. The resulting carbon dioxide emissions were equivalent to 9% of total greenhouse gas emissions in EU28. A complete shift of the energy demand as well as the resource base of feedstocks to electricity would result in an electricity demand of 1713 TW-hours about 1200 TW-hours of which would be for producing hydrogen and hydrocarbons for feedstock and energy purposes. With increased material efficiency and some share of bio-based materials and biofuels the electricity demand can be much lower. Our analysis suggest that electrification of basic materials production is technically possible but could have major implications on how the industry and the electric systems interact. It also entails substantial changes in relative prices for electricity and hydrocarbon fuels.
On behalf of the Port of Rotterdam Authority, the Wuppertal Institute developed three possible pathways for a decarbonised port of Rotterdam until 2050. The port area is home to about 80 per cent of the Netherlands' petrochemical industry and significant power plant capacities. Consequently, the port of Rotterdam has the potential of being an international leader for the global energy transition, playing an important role when it comes to reducing CO2 emissions in order to deliver on the EU's long-term climate goals.
The three decarbonisation scenarios all built on the increasing use of renewables (wind and solar power) and the adoption of the best available technologies (efficiency). The analysis focuses on power plants, refineries and the chemical industry, which together are responsible for more than 90 per cent of the port area's current CO2 emissions.
The decarbonisation scenarios describe how CO2 emissions could be reduced by 75 to 98 per cent in 2050 (compared to 2015). Depending on the scenario, different mitigation strategies are relied upon, including electrification, closure of carbon cycles or carbon capture and storage (CCS). The study includes recommendations for local companies, the Port Authority as well as policy makers. In addition, the study includes a reference scenario, which makes it clear that a "business as usual" mentality will fall well short of contributing adequately to the EU's long-term climate goals.
The Port of Rotterdam is an important industrial cluster mainly comprising of oil refining, chemical manufacturing and power and steam generation. In 2015, the area accounted for 18 % of the Netherlands' total CO2 emissions. The Port of Rotterdam Authority is aware that the port's economy is heavily exposed to future global and EU decarbonization policies, as the bulk of its activities focuses on trading, handling, converting and using fossil fuels. Based on a study for the Port Authority, our paper explores possible pathways of how the industrial cluster can keep its strong market position in Europe and still reduce its CO2 emissions by 98 % by 2050. The "Biomass and CCS" scenario assumes that large amounts of biomass can be supplied sustainably and will be used in the port for power generation as well as for feedstock for refineries and the chemical industry. Fischer-Tropsch fuel generation plays an important role in this scenario, allowing the port to become a key cluster for the production of synthetic fuels and feedstocks in Western Europe. The "Closed Carbon Cycle" scenario assumes that renewables-based electricity will be used at the port to supply heat and hydrogen for the synthetic generation of feedstock for the chemical industry. The carbon required for the chemicals will stem from recycled waste. Technologies particularly needed in this scenario are water electrolysis and gasification or pyrolysis to capture carbon from waste, as well as technologies for the production of base chemicals from syngas. The paper compares both scenarios with regard to their respective technological choices and infrastructural changes. The scenarios’ particular opportunities and challenges are also discussed. Using possible future pathways of a major European petrochemical cluster as an example, the paper illustrates options for deep decarbonisation of energy intensive industries in the EU and beyond.